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|
| Electrical
engineering documentation at Miele |
| published
in: CAD/CAM
,
Volume 4-5/2001 |
Since
1899, the Miele
brand has been synonymous with top-quality products of outstanding durability,
thanks largely to the qualified workforce at Miele.
Moreover, with over one hundred years in the business, the company can draw on
expertise which has been passed down from generation to generation. This
experience, coupled with the latest tools and equipment, produces the famous Miele
hallmark of "made in Germany" quality. Domestic and commercial
dishwashers and vacuum cleaners are manufactured at the Miele
factory in Bielefeld. One such new tool which has been in use in product
technology since 1999 is the CAE software EPLAN
21, which provides comprehensive electrical documentation of
the machinery, plant and testing equipment. The equipment production facility at
Miele in
Beliefeld then manufactures the required production plant on the basis of these
documented plans. In this way, entire production lines have been documented with
EPLAN. The plans also provide valuable
support during subsequent repairs to and servicing of this equipment.
Standard symbol libraries for all participants
At present, two workstations are equipped with EPLAN
21, and are accessible to the engineers and technicians responsible
for electrical planning of the plant. A standard symbol library provides the
starting point for all project participants. Two employees act as administrators
and are responsible for the maintenance of this library. The input data for the
components used in the plant is sent to EPLAN
from the mechanical documentation and from the controllers used in the plant
files. Data is additionally exchanged with the CMS marking system from Phoenix
Contact. The data for the projects and symbol libraries is stored on the
central server. At present, plans are underway for a number of data security
concepts. For Miele,
data protection is a top priority, not only to prevent uninvited visitors from
gaining access to the files, but also because accurate circuit diagrams directly
impact the availability of plant.
Changes updated automatically
Any necessary changes to these databases are implemented by the responsible
employee with the relevant access rights. EPLAN
automatically documents these changes, so that the latest version is always
available to all participants. EPLAN 21's
sophisticated base technology and flexible structures make it capable of
supporting changing project-specific requirements. Throughout the entire
planning phase, modifications or additions can be updated on-line, with no need
for time-consuming generation operations.
EPLAN 21 is based on consistent use
of the object-oriented database structure (OODB). The redundancy-free database
guarantees permanent online access to all project information, as well as its
integration into corporate-wide process chains.
Above all, the consistent use of object-oriented data technology in EPLAN
21 facilitates shorter planning times and hence also a substantial
reduction in costs. This eliminates time-consuming generation operations and
lengthy evaluations. The system automatically provides direct access to all
project data. If necessary, the results of project modifications can be
controlled at any time, right down to the last detail.
EPLAN 21 comes with a range of
graphical interfaces such as DXF, BMP, HTML, DWF etc., a certified SAP R/3
interface, plus an API and COM
interface for integration into existing software environments. In the case of
Miele in Bielefeld, data exchange with other factories is not generally required,
although colleagues at other factories can of course obtain support if they
require an EPLAN service.
Faster processing speeds in day-to-day project management
Modern, creative, simultaneous electrical engineering is the principal focus
of EPLAN 21. All project data is made
directly available. Higher processing speeds in day-to-day project management
are facilitated by online generation of all information required to complete the
wiring schematic, such as cross-references, cables, terminals and device tag
numbers.
The same goes for online generation of all project-specific documents, such as
terminal diagrams, parts lists, wiring lists and page overviews. Miele
particularly appreciates the time gains which can be achieved, for example, with
automatic moving of the line links whilst drawing. Before EPLAN,
the generation of terminal block and mounting plate diagrams and the creation of
bills of materials were time-consuming, even impossible, tasks. Today, EPLAN
achieves this automatically, almost in passing.
Windows look & feel
EPLAN 21 blends fully into the WindowsNT environment already in use at the Miele
factory in Bielefeld. The Windows "look & feel" is seen as
advantageous, as is the two-screen solution. Because it is based closely on the
WindowsNT interface, experienced CAE users and beginners alike will benefit from
the intuitive functions. EPLAN 21
adapts flexibly to the individual work methods of each user, and supports
day-to-day project management with a wide range of features, including project
management with 100 % event control, cut & paste (even between different
projects), complete status overview with multi-windowing, simultaneous editing
of several project pages, freely definable symbols, grids and fonts,
individually adjustable desktops, editors and tool tips, and last but not least,
the GUI interface (Graphical User Interface). Working with EPLAN
21 itself poses no problems at Miele
in Bielefeld. At the start of the selection phase, the software suppliers EPLAN
Software & Service GmbH & Co. KG held training courses in Monheim am
Rhein in preparation for the decision-making process. The users ultimately opted
in favour of EPLAN. So far, assistance
from the EPLAN Software & Service hotline has only proved necessary in a few
isolated cases. This is also partly because EPLAN
21 does not demand a sequential approach; instead, individual
project entry is guaranteed, with due regard for the respective planning status.
In effect, it is up to the employees at Miele to decide where to enter the
project management process. For example, with EPLAN
it is not necessary to begin with the wiring schematic, as is the case with
various other software packages. Miele's
external suppliers are also increasingly being encouraged to use EPLAN
as well, to help things run even more smoothly with the CAE software.
Add the pneumatics and hydraulics
Furthermore, in the near future, Miele are planning to incorporate the
pneumatics and hydraulics as well. As a result, additional EPLAN
workstations are to be added. Investment in EPLAN
becomes even more worthwhile if the pneumatics/hydraulics are integrated. Above
all, this helps to prevent the occurrence of double designations for one and the
same component. For example, a certain valve may have the designation Y3.0 in
the electrical design group and Y9 in the mechanical design group. Of course,
when incorporating hydraulics and pneumatics, it is also necessary to regenerate
the corresponding symbol libraries so as to avoid double designations.
Consistent documentation
Miele recognises the benefits of combining the electrics, pneumatics and
hydraulics in a single project. The European machine safety standard EN 954-1,
which defines the safety-relevant parts of control systems, explicitly
encompasses electrical engineering, pneumatics and hydraulics.
If consistent EPLAN documentation is
available for the electrics, pneumatics and hydraulics of all safety circuits,
for example in a large punching/bending plant, this will make the handling of
key data within the company much easier. Full documentation of a potentially
hazardous machine is also important in case of an inspection by the supervisory
authorities. If the documentation is shared amongst several different CAD
systems, the homogeneity, efficient design and speed of generating this
essential documentation is often compromised. Additionally, one should not lose
sight of the fact that pneumatic and hydraulic diagrams are also circuit
diagrams, rather than technical drawings. For this reason alone, there is a
logical assignment to electrical engineering. Training courses for industrial
foremen at the IHK academy in Bielefeld already use EPLAN
Compact in the mechanical and electrical engineering faculties for
pneumatic and electrical circuit diagrams. The trainers at this academy are
professional teachers and employees from companies based in eastern Westphalia,
including Miele. These courses attach high importance to working practice with
real tools when training foremen.
Summary: Miele's
corporate motto, which was first coined more than 100 years ago – "Better
and better" – still applies to all investments made at the company, and
EPLAN is no exception!
Last edited: 2002-07-16 14:53
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